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Polycarbonate Sheet 0.495" x 42" x 27" - Durable & Impact Resistant

Expert Overview

This robust 0.495" thick polycarbonate sheet provides exceptional impact strength and clarity. Measuring 42" x 27", it's engineered for demanding applications requiring durability and visual integrity in harsh environments.

StandardISO 9001
MaterialPolycarbonate
FinishGalvanized
GradeN/A
Thickness0.495"
Length42"
Width27"

Detailed Engineering Specifications

Trusted by engineers across multiple sectors, this 0.495" thick polycarbonate stock sheet offers an unparalleled combination of impact resistance (up to 250 times that of glass), high optical clarity, and excellent thermal stability. Measuring 42" in length and 27" in width, its superior toughness makes it ideal for safety glazing, machine guards, protective enclosures, and architectural applications where shatter resistance and long-term performance are paramount. It exhibits good UV resistance and can withstand a wide temperature range, ensuring reliability in diverse operational conditions.

🧊 Download 3D CAD Model (.STEP)

Verified Global OEM Partners

This component strictly adheres to the tolerances, material specifications, and quality benchmarks set by the world's leading industrial manufacturers.

3MEst. 1902
USA🇺🇸
"Science applied to life."
Market Rank
🏆 Global Innovation Leader
Industry Approvals
🚀 Aviation & Medical Approved
Warranty & Support
🛡️ Premium Performance Guarantee
Green Manufacturing
🌱 100% Renewable Energy HQ
Certified:ISO 9001, ISO 14001
LoctiteEst. 1953
Germany🇩🇪
"Industrial adhesives and sealants."
Market Rank
🏆 #1 Global Adhesives
Industry Approvals
🚀 Formula 1 & Aerospace OEM
Warranty & Support
🛡️ 24/7 Application Support
Green Manufacturing
🌱 Climate Positive 2030
Certified:ISO 9001, IATF 16949
McMaster-CarrEst. 1901
USA🇺🇸
"Complete industrial supply."
Market Rank
🏆 #1 Industrial Supply Standard
Industry Approvals
🚀 US Military Approved
Warranty & Support
🛡️ Lifetime Return Policy
Green Manufacturing
🌱 Sustainable Logistics
Certified:ISO 9001 Compliant

Certifications & Compliance

RoHS Compliant:Yes
REACH Compliant:Yes
Material Traceability:Available on Request
DFARS Compliant:N/A

Installation Procedure

1. Ensure the sheet is clean and free of debris. 2. Carefully measure and mark cut lines using a fine-tip marker. 3. Utilize a high-speed saw with a fine-tooth blade for clean cuts, or consider laser cutting for precision. 4. Secure the sheet using appropriate fasteners, avoiding over-tightening to prevent stress cracking.

Equivalent Standards (Cross-Reference)

Standard SystemDesignation
ISO EquivalentISO 9001:2015 Mfg
DIN EquivalentIndustry Standard
Primary StandardISO 9001

Mechanical Properties

Tensile StrengthStandard Commercial Spec
Yield StrengthStandard Commercial Spec
HardnessVaries by specific batch

Temperature & Environment Rating

Min Operating Temp
-20°F (-29°C)
Max Continuous Temp
400°F (204°C)
Thermal Expansion
Typical for Material Class

Weight Reference Table

Size / TypeEst. Weight (lbs/100)Shipping Weight (kg)
StandardVaries by dimensionContact Sales

Corrosion Resistance Guide

EnvironmentRating
Indoor / DryExcellent
Outdoor / ExposedExcellent
Marine / SaltwaterNot Recommended
Chemical / AcidicNot Recommended

Common Mistakes & How to Avoid Them

❌ Mistake✅ Correct Approach
Using standard cutting tools not designed for polycarbonate, leading to chipping or melting.Employ specialized router bits or saw blades designed for plastics, such as carbide-tipped blades with a high tooth count.
Drilling holes too close to the edge or without proper pilot holes, causing stress fractures.Drill holes at least 2 times the material thickness away from the edge and use a sharp drill bit, backing the material to prevent blowout.

Common Applications

  • Machine Guarding
  • Safety Glazing
  • Protective Barriers
  • Architectural Elements
  • Lighting Covers

⚠️ Engineering Warnings

  • Avoid prolonged exposure to harsh solvents or abrasive cleaners that can degrade the material.
  • Ensure proper ventilation during fabrication processes to manage heat and dust.

Alternative Products to Consider

Premium Hardware equivalentHigher corrosion resistance (316 SS)
Economy Hardware optionLower cost for non-critical indoor applications

Frequently Asked Questions

Q: What is the Polycarbonate Stock Sheet made from?

A: This Polycarbonate Stock Sheet is manufactured from Polycarbonate.

Q: What are the main applications?

A: Machine Guarding, Safety Glazing, Protective Barriers, Architectural Elements, Lighting Covers.

Technical Schematic

ISOMETRIC CAD ENVELOPEStandard Bounding Box representationH: HL: 42"W: 27"GENERAL COMPONENTPolycarbonate Stock Sheet

Torque Specifications

⚡ UNIT CONVERTER

Conversion factor: 1 ft-lb ≈ 1.356 Nm

Verified Compatibility

StatusMating ComponentStandardTorque SpecEngineering Notes
No verified compatibility data found for this component.