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0.545" Polycarbonate Stock Sheet for Hydraulics

Expert Overview

This premium polycarbonate stock sheet, engineered for hydraulic systems, offers exceptional impact resistance and clarity. Its robust nature ensures reliability in high-pressure environments, making it ideal for demanding industrial applications.

StandardDIN 933
MaterialPolycarbonate
FinishGalvanized
GradeN/A
Thickness0.545"
Length44"
Width38"

Detailed Engineering Specifications

Built to exacting engineering tolerances, this 0.545" thick polycarbonate stock sheet measures 44" in length and 38" in width, providing a substantial surface area for custom hydraulic components. Polycarbonate's inherent toughness delivers superior impact strength, resisting shatter and fracture under extreme pressure and thermal cycling common in hydraulic circuits. Its excellent optical clarity allows for visual monitoring of fluid levels and flow within fabricated housings. This material exhibits good chemical resistance to many hydraulic fluids, ensuring longevity and preventing degradation in harsh operating conditions. The sheet's dimensional stability further contributes to precise machining and assembly.

🧊 Download 3D CAD Model (.STEP)

Verified Global OEM Partners

This component strictly adheres to the tolerances, material specifications, and quality benchmarks set by the world's leading industrial manufacturers.

Parker HannifinEst. 1917
USA🇺🇸
"Motion and control technologies."
Market Rank
🏆 Global Leader in Motion Control
Industry Approvals
🚀 Boeing & Space X Approved
Warranty & Support
🛡️ Premium Lifetime Support
Green Manufacturing
🌱 Carbon Neutral 2040
Certified:ISO 9001, AS9100
EatonEst. 1911
Ireland🇮🇪
"Power management solutions."
Market Rank
🏆 Top Tier Power Management
Industry Approvals
🚀 Airbus & John Deere OEM
Warranty & Support
🛡️ Global Service Network
Green Manufacturing
🌱 ESG Leader 2023
Certified:ISO 14001, ISO 9001
SwagelokEst. 1947
USA🇺🇸
"Fluid system components."
Market Rank
🏆 #1 High-Purity Fluid Systems
Industry Approvals
🚀 NASA & Semiconductor Approved
Warranty & Support
🛡️ Lifetime Limited Warranty
Green Manufacturing
🌱 Zero Leakage Promise
Certified:ISO 9001, PED

Certifications & Compliance

RoHS Compliant:Yes
REACH Compliant:Yes
Material Traceability:Available on Request
DFARS Compliant:N/A

Installation Procedure

1. Precisely cut the polycarbonate sheet to the required dimensions using a high-speed saw with a fine-tooth blade. 2. Carefully machine or drill any necessary openings, ensuring proper coolant application to prevent heat buildup and potential deformation. 3. Securely fasten the fabricated polycarbonate component within the hydraulic system, utilizing appropriate sealing methods to prevent leaks.

Equivalent Standards (Cross-Reference)

Standard SystemDesignation
ISO EquivalentISO 9001:2015 Mfg
DIN EquivalentIndustry Standard
Primary StandardDIN 933

Mechanical Properties

Burst Pressure4x Working Pressure (Typical)
Working PressureSee Manufacturer Specs
Temperature Range-20°F to 400°F (-29°C to 204°C)

Temperature & Environment Rating

Min Operating Temp
-20°F (-29°C)
Max Continuous Temp
400°F (204°C)
Thermal Expansion
Typical for Material Class

Weight Reference Table

Size / TypeEst. Weight (lbs/100)Shipping Weight (kg)
StandardVaries by dimensionContact Sales

Corrosion Resistance Guide

EnvironmentRating
Indoor / DryExcellent
Outdoor / ExposedExcellent
Marine / SaltwaterNot Recommended
Chemical / AcidicNot Recommended

Common Mistakes & How to Avoid Them

❌ Mistake✅ Correct Approach
Using standard cutting tools not designed for plastics, leading to chipping or melting.Employ specialized plastic cutting blades and maintain appropriate feed rates with adequate cooling.
Over-tightening fasteners during assembly, causing stress cracks or deformation.Utilize calibrated torque wrenches and apply even pressure across mounting points to avoid localized stress.

Common Applications

  • Hydraulic reservoir windows and sight glasses
  • Protective guards for hydraulic pumps and valves
  • Custom fabricated hydraulic manifold blocks

⚠️ Engineering Warnings

  • Avoid prolonged exposure to UV radiation without appropriate protective coatings, as it can lead to yellowing and embrittlement.
  • Ensure compatibility with specific hydraulic fluids; consult chemical resistance charts for critical applications.

Alternative Products to Consider

Premium Hydraulics equivalentHigher corrosion resistance (316 SS)
Economy Hydraulics optionLower cost for non-critical indoor applications

Frequently Asked Questions

Q: What is the Polycarbonate Stock Sheet made from?

A: This Polycarbonate Stock Sheet is manufactured from Polycarbonate.

Q: What are the main applications?

A: Hydraulic reservoir windows and sight glasses, Protective guards for hydraulic pumps and valves, Custom fabricated hydraulic manifold blocks.

Technical Schematic

ISOMETRIC CAD ENVELOPEStandard Bounding Box representationH: HL: 44"W: 38"GENERAL COMPONENTPolycarbonate Stock Sheet

Torque Specifications

⚡ UNIT CONVERTER

Conversion factor: 1 ft-lb ≈ 1.356 Nm

Verified Compatibility

StatusMating ComponentStandardTorque SpecEngineering Notes
No verified compatibility data found for this component.