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Seamless Aluminum 6061 Schedule 80 Pipe | 0.8" x 3.965" OD

Expert Overview

This seamless Aluminum 6061 Schedule 80 pipe offers superior corrosion resistance and a high strength-to-weight ratio. Engineered for demanding industrial applications requiring reliability and durability in challenging environments.

StandardASME B18
MaterialAluminum 6061
FinishPassivated
GradeN/A
Pipe Size0.8"
Outside Diameter3.965"
Wall Thickness0.215"

Detailed Engineering Specifications

A high-performance industrial component, this seamless pipe is fabricated from Aluminum Alloy 6061, renowned for its excellent corrosion resistance, weldability, and moderate to high strength. With a nominal pipe size of 0.8 inches, it features a precise outside diameter of 3.965 inches and a substantial wall thickness of 0.215 inches, conforming to Schedule 80 pressure ratings. This combination ensures robust performance in applications requiring resistance to corrosive media, high pressure, and elevated temperatures. Its lightweight nature, inherent to aluminum, also simplifies handling and installation in complex systems.

🧊 Download 3D CAD Model (.STEP)

Verified Global OEM Partners

This component strictly adheres to the tolerances, material specifications, and quality benchmarks set by the world's leading industrial manufacturers.

VictaulicEst. 1919
USA🇺🇸
"Mechanical pipe joining solutions."
Market Rank
🏆 #1 Grooved Piping System
Industry Approvals
🚀 Global Fire & HVAC Approved
Warranty & Support
🛡️ Lifetime Integrity Guarantee
Green Manufacturing
🌱 100% Recycled Steel
Certified:ISO 9001, FM, UL
SwagelokEst. 1947
USA🇺🇸
"High-purity tube fittings."
Market Rank
🏆 #1 High-Purity Fluid Systems
Industry Approvals
🚀 Semiconductor Approved
Warranty & Support
🛡️ Lifetime Limited Warranty
Green Manufacturing
🌱 Zero Leakage Promise
Certified:ISO 9001, PED
NibcoEst. 1904
USA🇺🇸
"Flow control and pipe fittings."
Market Rank
🏆 Top 5 Flow Control
Industry Approvals
🚀 Commercial Plumbing Approved
Warranty & Support
🛡️ 5-Year Limited Warranty
Green Manufacturing
🌱 Lead-Free Pioneer
Certified:ISO 9001, NSF/ANSI 61

Certifications & Compliance

RoHS Compliant:Yes
REACH Compliant:Yes
Material Traceability:Available on Request
DFARS Compliant:N/A

Installation Procedure

1. Ensure mating surfaces are clean and free of debris. 2. Apply appropriate sealant or thread tape to male threads. 3. Securely tighten fittings using calibrated torque wrenches to specified values.

Equivalent Standards (Cross-Reference)

Standard SystemDesignation
ISO EquivalentISO 9001:2015 Mfg
DIN EquivalentIndustry Standard
Primary StandardASME B18

Mechanical Properties

Burst Pressure4x Working Pressure (Typical)
Working PressureSee Manufacturer Specs
Temperature Range-20°F to 400°F (-29°C to 204°C)

Temperature & Environment Rating

Min Operating Temp
-20°F (-29°C)
Max Continuous Temp
400°F (204°C)
Thermal Expansion
Typical for Material Class

Weight Reference Table

Size / TypeEst. Weight (lbs/100)Shipping Weight (kg)
StandardVaries by dimensionContact Sales

Corrosion Resistance Guide

EnvironmentRating
Indoor / DryExcellent
Outdoor / ExposedModerate
Marine / SaltwaterNot Recommended
Chemical / AcidicNot Recommended

Common Mistakes & How to Avoid Them

❌ Mistake✅ Correct Approach
Using incompatible fittings or sealants.Always verify that all fittings and sealants are rated for Aluminum 6061 and the specific operating conditions (pressure, temperature, media).
Overtightening connections, leading to thread damage or pipe deformation.Utilize calibrated torque wrenches and adhere to recommended torque specifications for Aluminum 6061 fittings to prevent overstressing the pipe or connections.

Common Applications

  • Chemical processing equipment
  • Marine and offshore systems
  • Aerospace fluid conveyance

⚠️ Engineering Warnings

  • Not suitable for extreme high-pressure applications exceeding Schedule 80 ratings.
  • Consult material compatibility charts for specific fluid or gas services to prevent premature corrosion or degradation.

Alternative Products to Consider

Premium Pipe, Tubing, Hose & Fittings equivalentHigher corrosion resistance (316 SS)
Economy Pipe, Tubing, Hose & Fittings optionLower cost for non-critical indoor applications

Frequently Asked Questions

Q: What is the Seamless Pipe, Schedule 80 made from?

A: This Seamless Pipe, Schedule 80 is manufactured from Aluminum 6061.

Q: What are the main applications?

A: Chemical processing equipment, Marine and offshore systems, Aerospace fluid conveyance.

Technical Schematic

PIPE CROSS-SECTIONASTM A106 / ASME B36.10FLOWOD = 3.965"ID = 2.067"WALL0.215"MAX WORKING PRESSURE: 2,500 psiSeamless Construction — Uniform Wall Thickness

Torque Specifications

⚡ UNIT CONVERTER

Conversion factor: 1 ft-lb ≈ 1.356 Nm

Verified Compatibility

StatusMating ComponentStandardTorque SpecEngineering Notes
No verified compatibility data found for this component.