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Polycarbonate Stock Sheet - Electrical & Lighting Grade

Expert Overview

Engineered from high-impact polycarbonate, this stock sheet provides exceptional clarity and robust protection for electrical enclosures, lighting fixtures, and machine guarding applications. Its inherent toughness ensures long-term reliability in challenging settings.

StandardASTM A106
MaterialPolycarbonate
FinishGalvanized
GradeN/A
Thickness0.079"
Length43"
Width17"

Detailed Engineering Specifications

Designed for demanding industrial environments, this 0.079-inch thick polycarbonate stock sheet offers superior impact resistance, exceeding that of glass and acrylic. Its dimensions of 43 inches by 17 inches provide ample material for fabrication of custom electrical enclosures, machine guards, and protective lighting covers. The material exhibits excellent optical clarity, good electrical insulation properties, and is inherently flame retardant (UL 94 V-0 rated available upon request). Its broad operating temperature range and UV resistance make it suitable for both indoor and outdoor applications, maintaining structural integrity and visual performance over time.

🧊 Download 3D CAD Model (.STEP)

Verified Global OEM Partners

This component strictly adheres to the tolerances, material specifications, and quality benchmarks set by the world's leading industrial manufacturers.

SiemensEst. 1847
Germany🇩🇪
"Global electrification and automation."
Market Rank
🏆 #1 Industrial Automation
Industry Approvals
🚀 Global Infrastructure Approved
Warranty & Support
🛡️ 5-Year Extended Warranty
Green Manufacturing
🌱 Net Zero by 2030
Certified:ISO 9001, CE, UL
ABBEst. 1883
Switzerland🇨🇭
"Power and automation technologies."
Market Rank
🏆 Top 2 Global Electrification
Industry Approvals
🚀 Marine & Robotics Approved
Warranty & Support
🛡️ 24/7 Service Grid
Green Manufacturing
🌱 100% Renewable Factories
Certified:ISO 14001, CE, RoHS
SchneiderEst. 1836
France🇫🇷
"Energy management systems."
Market Rank
🏆 #1 Energy Management
Industry Approvals
🚀 Global Data Center Approved
Warranty & Support
🛡️ Green Premium Guarantee
Green Manufacturing
🌱 Most Sustainable 2021
Certified:ISO 9001, UL

Certifications & Compliance

RoHS Compliant:Yes
REACH Compliant:Yes
Material Traceability:Available on Request
DFARS Compliant:N/A

Installation Procedure

1. Measure and cut the polycarbonate sheet to the required dimensions using a fine-tooth saw or CNC router. 2. Smooth all cut edges with a deburring tool or fine-grit sandpaper to prevent stress concentration. 3. Secure the sheet using appropriate fasteners (e.g., cap screws with washers) ensuring even pressure distribution to avoid localized stress. Pre-drill holes slightly larger than the fastener diameter to accommodate thermal expansion.

Equivalent Standards (Cross-Reference)

Standard SystemDesignation
ISO EquivalentISO 9001:2015 Mfg
DIN EquivalentIndustry Standard
Primary StandardASTM A106

Mechanical Properties

Tensile StrengthStandard Commercial Spec
Yield StrengthStandard Commercial Spec
HardnessVaries by specific batch

Temperature & Environment Rating

Min Operating Temp
-20°F (-29°C)
Max Continuous Temp
400°F (204°C)
Thermal Expansion
Typical for Material Class

Weight Reference Table

Size / TypeEst. Weight (lbs/100)Shipping Weight (kg)
StandardVaries by dimensionContact Sales

Corrosion Resistance Guide

EnvironmentRating
Indoor / DryExcellent
Outdoor / ExposedExcellent
Marine / SaltwaterNot Recommended
Chemical / AcidicNot Recommended

Common Mistakes & How to Avoid Them

❌ Mistake✅ Correct Approach
Using standard cutting tools not designed for plastics, leading to chipping or melting.Employ specialized router bits or fine-toothed blades with appropriate feed rates and cooling to achieve clean cuts.
Over-tightening fasteners, causing stress cracks or deformation in the polycarbonate.Utilize washers and avoid overtightening; ensure holes are adequately sized for thermal expansion and the material's nature.

Common Applications

  • Electrical Enclosure Covers
  • Machine Guarding
  • Lighting Fixture Lenses/Covers
  • Protective Shields

⚠️ Engineering Warnings

  • Avoid prolonged exposure to certain aggressive chemicals (e.g., strong solvents, acids) which can degrade polycarbonate.
  • Do not use abrasive cleaners or scouring pads on the surface, as this can cause scratching and reduce clarity.

Alternative Products to Consider

Premium Electrical & Lighting equivalentHigher corrosion resistance (316 SS)
Economy Electrical & Lighting optionLower cost for non-critical indoor applications

Frequently Asked Questions

Q: What is the Polycarbonate Stock Sheet made from?

A: This Polycarbonate Stock Sheet is manufactured from Polycarbonate.

Q: What are the main applications?

A: Electrical Enclosure Covers, Machine Guarding, Lighting Fixture Lenses/Covers, Protective Shields.

Technical Schematic

WIRING SCHEMATICNEMA / IEC ConfigurationDEVICEPolycarbonate Stock SheetL1 (LINE)T1 (LOAD)GROUNDRATINGSMax Voltage: 120/240VMax Current: 15APoles: Single Pole

Torque Specifications

⚡ UNIT CONVERTER

Conversion factor: 1 ft-lb ≈ 1.356 Nm

Verified Compatibility

StatusMating ComponentStandardTorque SpecEngineering Notes
No verified compatibility data found for this component.