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Polycarbonate Stock Sheet 0.039" x 42" x 35" | Fabricating Material

Expert Overview

This 0.039-inch thick polycarbonate stock sheet, measuring 42" x 35", offers exceptional impact resistance and optical clarity for demanding fabrication projects. Its robust nature makes it ideal for protective barriers and custom components.

StandardASME B18
MaterialPolycarbonate
FinishPassivated
GradeN/A
Thickness0.039"
Length42"
Width35"

Detailed Engineering Specifications

Trusted by engineers across multiple sectors, this 0.039" thick polycarbonate stock sheet (42" x 35") provides superior impact strength, high clarity, and excellent weatherability. Its thermal stability allows for a wide range of fabrication techniques, including cutting, drilling, and thermoforming. Ideal for machine guarding, protective enclosures, and clear signage in industrial, aerospace, and architectural applications where durability and visibility are paramount.

🧊 Download 3D CAD Model (.STEP)

Verified Global OEM Partners

This component strictly adheres to the tolerances, material specifications, and quality benchmarks set by the world's leading industrial manufacturers.

3MEst. 1902
USA🇺🇸
"Science applied to life."
Market Rank
🏆 Global Innovation Leader
Industry Approvals
🚀 Aviation & Medical Approved
Warranty & Support
🛡️ Premium Performance Guarantee
Green Manufacturing
🌱 100% Renewable Energy HQ
Certified:ISO 9001, ISO 14001
LoctiteEst. 1953
Germany🇩🇪
"Industrial adhesives and sealants."
Market Rank
🏆 #1 Global Adhesives
Industry Approvals
🚀 Formula 1 & Aerospace OEM
Warranty & Support
🛡️ 24/7 Application Support
Green Manufacturing
🌱 Climate Positive 2030
Certified:ISO 9001, IATF 16949
McMaster-CarrEst. 1901
USA🇺🇸
"Complete industrial supply."
Market Rank
🏆 #1 Industrial Supply Standard
Industry Approvals
🚀 US Military Approved
Warranty & Support
🛡️ Lifetime Return Policy
Green Manufacturing
🌱 Sustainable Logistics
Certified:ISO 9001 Compliant

Certifications & Compliance

RoHS Compliant:Yes
REACH Compliant:Yes
Material Traceability:Available on Request
DFARS Compliant:N/A

Installation Procedure

1. Ensure the fabrication area is clean and free of abrasive materials. 2. Cut the polycarbonate sheet to the required dimensions using appropriate tools (e.g., laser cutter, fine-toothed saw). 3. Smooth cut edges with a fine-grit sandpaper or deburring tool to prevent stress concentration.

Equivalent Standards (Cross-Reference)

Standard SystemDesignation
ISO EquivalentISO 9001:2015 Mfg
DIN EquivalentIndustry Standard
Primary StandardASME B18

Mechanical Properties

Tensile StrengthStandard Commercial Spec
Yield StrengthStandard Commercial Spec
HardnessVaries by specific batch

Temperature & Environment Rating

Min Operating Temp
-20°F (-29°C)
Max Continuous Temp
400°F (204°C)
Thermal Expansion
Typical for Material Class

Weight Reference Table

Size / TypeEst. Weight (lbs/100)Shipping Weight (kg)
StandardVaries by dimensionContact Sales

Corrosion Resistance Guide

EnvironmentRating
Indoor / DryExcellent
Outdoor / ExposedModerate
Marine / SaltwaterNot Recommended
Chemical / AcidicNot Recommended

Common Mistakes & How to Avoid Them

❌ Mistake✅ Correct Approach
Using standard cutting tools that generate excessive heat, leading to melting or cracking.Employ high-speed steel or carbide-tipped cutting tools designed for plastics, utilizing adequate lubrication and cooling if necessary.
Drilling holes too close to the edge without pre-drilling pilot holes, causing stress fractures.Maintain a minimum edge distance for drilled holes and consider using a sharp drill bit with a slow feed rate to avoid internal stresses.

Common Applications

  • Machine Guarding
  • Protective Barriers
  • Custom Enclosures

⚠️ Engineering Warnings

  • Avoid exposure to aggressive chemicals that may degrade polycarbonate.
  • Do not use abrasive cleaners or scouring pads, as they can scratch the surface.

Alternative Products to Consider

Premium Fabricating equivalentHigher corrosion resistance (316 SS)
Economy Fabricating optionLower cost for non-critical indoor applications

Frequently Asked Questions

Q: What is the Polycarbonate Stock Sheet made from?

A: This Polycarbonate Stock Sheet is manufactured from Polycarbonate.

Q: What are the main applications?

A: Machine Guarding, Protective Barriers, Custom Enclosures.

Technical Schematic

ISOMETRIC CAD ENVELOPEStandard Bounding Box representationH: HL: 42"W: 35"GENERAL COMPONENTPolycarbonate Stock Sheet

Torque Specifications

⚡ UNIT CONVERTER

Conversion factor: 1 ft-lb ≈ 1.356 Nm

Verified Compatibility

StatusMating ComponentStandardTorque SpecEngineering Notes
No verified compatibility data found for this component.