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M9 x 78mm Aluminum 6061 Hex Cap Screw | Heavy Duty Fastener

Expert Overview

Engineered for demanding environments, this M9 x 78mm Hex Head Cap Screw is crafted from high-strength Aluminum 6061. Its superior corrosion resistance and lightweight properties make it the preferred choice for critical structural and mechanical assemblies.

StandardISO 9001
MaterialAluminum 6061
FinishPassivated
GradeN/A
SizeM9
Length78mm
Head Width8mm

Detailed Engineering Specifications

Purpose-built for heavy-duty applications, this M9 x 78mm Hex Head Cap Screw leverages the exceptional properties of Aluminum 6061 alloy. With a nominal thread diameter of M9 and a precise length of 78mm, it ensures accurate fitment in critical assemblies. The 8mm hex head width provides ample engagement for standard tooling, facilitating secure tightening and reliable load transfer. Aluminum 6061 offers an excellent strength-to-weight ratio, superior corrosion resistance in various environments including saltwater, and good machinability, making it ideal for aerospace, automotive, marine, and structural applications where performance and longevity are paramount.

🧊 Download 3D CAD Model (.STEP)

Verified Global OEM Partners

This component strictly adheres to the tolerances, material specifications, and quality benchmarks set by the world's leading industrial manufacturers.

BossardEst. 1831
Switzerland🇨🇭
"Global leader in fastening technology."
Market Rank
🏆 Top 3 Global Fastener Network
Industry Approvals
🚀 Aerospace & Tesla Approved
Warranty & Support
🛡️ Lifetime Traceability
Green Manufacturing
🌱 Carbon Neutral by 2030
Certified:ISO 9001, RoHS, REACH
Würth GroupEst. 1945
Germany🇩🇪
"Premium assembly and fastening materials."
Market Rank
🏆 #1 Global Assembly Supplier
Industry Approvals
🚀 VW & BMW OEM
Warranty & Support
🛡️ 5-Year Industrial Warranty
Green Manufacturing
🌱 100% Recyclable Packaging
Certified:ISO 9001, DIN EN
Brighton-BestEst. 1925
USA🇺🇸
"Master distributor of industrial fasteners."
Market Rank
🏆 Largest Distributor in NA
Industry Approvals
🚀 Boeing Approved
Warranty & Support
🛡️ Global Replacement Guarantee
Green Manufacturing
🌱 Green Steel Initiative
Certified:ISO 9001, A2LA

Certifications & Compliance

RoHS Compliant:Yes
REACH Compliant:Yes
Material Traceability:Available on Request
DFARS Compliant:N/A

Installation Procedure

1. Ensure mating threads are clean and free of debris. 2. Hand-thread the screw to verify alignment and prevent cross-threading. 3. Tighten to the manufacturer's specified torque using appropriate tooling and a torque wrench.

Equivalent Standards (Cross-Reference)

Standard SystemDesignation
ISO EquivalentISO 898-1 / ISO 4014
DIN EquivalentDIN 931 / DIN 933
Primary StandardISO 9001

Mechanical Properties

Tensile StrengthStandard Commercial Spec
Yield StrengthStandard Commercial Spec
HardnessVaries by specific batch

Temperature & Environment Rating

Min Operating Temp
-20°F (-29°C)
Max Continuous Temp
400°F (204°C)
Thermal Expansion
Typical for Material Class

Recommended Torque Values

Bolt SizeDry Torque (ft-lbs)Lubricated Torque (ft-lbs)
M9Check CalculatorReduce by 25%

Weight Reference Table

Size / TypeEst. Weight (lbs/100)Shipping Weight (kg)
M9Varies by dimensionContact Sales

Corrosion Resistance Guide

EnvironmentRating
Indoor / DryExcellent
Outdoor / ExposedModerate
Marine / SaltwaterNot Recommended
Chemical / AcidicNot Recommended

Common Mistakes & How to Avoid Them

❌ Mistake✅ Correct Approach
Over-tightening, leading to thread stripping or material fatigue.Always adhere to recommended torque specifications for the specific application and material.
Using the wrong size or type of tooling, which can damage the fastener head.Utilize the correct size hex socket or wrench that fits snugly to ensure proper engagement and prevent cam-out.

Common Applications

  • Aerospace structural components
  • Marine hardware and fittings
  • High-performance automotive assemblies

⚠️ Engineering Warnings

  • Aluminum 6061 is susceptible to galvanic corrosion when in direct contact with dissimilar metals; use appropriate isolation techniques.
  • Avoid exceeding the recommended tensile strength limits of the fastener to prevent failure.

Alternative Products to Consider

Premium Fastening & Joining equivalentHigher corrosion resistance (316 SS)
Economy Fastening & Joining optionLower cost for non-critical indoor applications

Frequently Asked Questions

Q: What is the Hex Head Cap Screw, Aluminum 6061 made from?

A: This Hex Head Cap Screw, Aluminum 6061 is manufactured from Aluminum 6061.

Q: What are the main applications?

A: Aerospace structural components, Marine hardware and fittings, High-performance automotive assemblies.

Technical Schematic

HEX BOLT DIAGRAMSAE J429 / ASME B18.2.1HEXHEADLENGTH = 78mmAF8mm1/2"-13TIGHTEN →MECHANICAL PROPERTIESTensile Strength: 150,000 psiThread: 1/2"-13 UNCTorque Direction: Clockwise (CW)Head Marking: 6 radial lines (Grade 8)

Torque Specifications

⚡ UNIT CONVERTER

Conversion factor: 1 ft-lb ≈ 1.356 Nm

Verified Compatibility

StatusMating ComponentStandardTorque SpecEngineering Notes
No verified compatibility data found for this component.