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M8x25mm Aluminum 6061 Hex Cap Screws | Industrial Fasteners

Expert Overview

Engineered for demanding industrial environments, these M8x25mm Hex Head Cap Screws are crafted from corrosion-resistant Aluminum 6061. They provide a reliable, lightweight fastening solution for a broad range of applications.

StandardASME B18
MaterialAluminum 6061
FinishBlack Oxide
GradeN/A
SizeM8
Length25mm
Head Width31mm

Detailed Engineering Specifications

A proven choice for industrial professionals, this M8x25mm Hex Head Cap Screw is manufactured from Aluminum 6061, a high-strength alloy renowned for its excellent corrosion resistance and workability. With a nominal diameter of M8 and a length of 25mm, this fastener features a substantial 31mm hex head width, providing ample surface area for torque application and load distribution. The material's lightweight properties make it ideal for applications where weight reduction is critical, such as aerospace, automotive, and marine industries, without compromising structural integrity. Its inherent resistance to environmental degradation ensures long-term performance in diverse conditions.

🧊 Download 3D CAD Model (.STEP)

Verified Global OEM Partners

This component strictly adheres to the tolerances, material specifications, and quality benchmarks set by the world's leading industrial manufacturers.

BossardEst. 1831
Switzerland🇨🇭
"Global leader in fastening technology."
Market Rank
🏆 Top 3 Global Fastener Network
Industry Approvals
🚀 Aerospace & Tesla Approved
Warranty & Support
🛡️ Lifetime Traceability
Green Manufacturing
🌱 Carbon Neutral by 2030
Certified:ISO 9001, RoHS, REACH
Würth GroupEst. 1945
Germany🇩🇪
"Premium assembly and fastening materials."
Market Rank
🏆 #1 Global Assembly Supplier
Industry Approvals
🚀 VW & BMW OEM
Warranty & Support
🛡️ 5-Year Industrial Warranty
Green Manufacturing
🌱 100% Recyclable Packaging
Certified:ISO 9001, DIN EN
Brighton-BestEst. 1925
USA🇺🇸
"Master distributor of industrial fasteners."
Market Rank
🏆 Largest Distributor in NA
Industry Approvals
🚀 Boeing Approved
Warranty & Support
🛡️ Global Replacement Guarantee
Green Manufacturing
🌱 Green Steel Initiative
Certified:ISO 9001, A2LA

Certifications & Compliance

RoHS Compliant:Yes
REACH Compliant:Yes
Material Traceability:Available on Request
DFARS Compliant:N/A

Installation Procedure

1. Ensure threads on both the screw and the receiving component are clean and free from debris. 2. Thread the M8x25mm Hex Head Cap Screw into the pre-tapped hole or utilize a compatible nut, applying appropriate torque with a suitable wrench. 3. Verify secure fastening and check for any signs of over-tightening or cross-threading.

Equivalent Standards (Cross-Reference)

Standard SystemDesignation
ISO EquivalentISO 898-1 / ISO 4014
DIN EquivalentDIN 931 / DIN 933
Primary StandardASME B18

Mechanical Properties

Tensile StrengthStandard Commercial Spec
Yield StrengthStandard Commercial Spec
HardnessVaries by specific batch

Temperature & Environment Rating

Min Operating Temp
-20°F (-29°C)
Max Continuous Temp
400°F (204°C)
Thermal Expansion
Typical for Material Class

Recommended Torque Values

Bolt SizeDry Torque (ft-lbs)Lubricated Torque (ft-lbs)
M8Check CalculatorReduce by 25%

Weight Reference Table

Size / TypeEst. Weight (lbs/100)Shipping Weight (kg)
M8Varies by dimensionContact Sales

Corrosion Resistance Guide

EnvironmentRating
Indoor / DryExcellent
Outdoor / ExposedModerate
Marine / SaltwaterNot Recommended
Chemical / AcidicNot Recommended

Common Mistakes & How to Avoid Them

❌ Mistake✅ Correct Approach
Using excessive force which can strip threads or damage the Aluminum 6061 material.Apply torque within the manufacturer's recommended specifications for M8 fasteners in Aluminum 6061, or use a torque wrench to ensure precision.
Incorrectly matching screw size to the receiving hole or nut.Always confirm the M8 thread size and ensure compatibility with the intended fastener hole or nut before installation.

Common Applications

  • Lightweight structural assembly in automotive components
  • Corrosion-resistant fixtures in marine environments
  • Aerospace panel fastening where weight is critical

⚠️ Engineering Warnings

  • Aluminum 6061 has a lower tensile strength than steel; do not exceed recommended torque values to avoid material failure.
  • While corrosion-resistant, avoid prolonged contact with aggressive chemicals or environments that could degrade aluminum alloys.

Alternative Products to Consider

Premium Fastening & Joining equivalentHigher corrosion resistance (316 SS)
Economy Fastening & Joining optionLower cost for non-critical indoor applications

Frequently Asked Questions

Q: What is the Hex Head Cap Screw, Aluminum 6061 made from?

A: This Hex Head Cap Screw, Aluminum 6061 is manufactured from Aluminum 6061.

Q: What are the main applications?

A: Lightweight structural assembly in automotive components, Corrosion-resistant fixtures in marine environments, Aerospace panel fastening where weight is critical.

Technical Schematic

HEX BOLT DIAGRAMSAE J429 / ASME B18.2.1HEXHEADLENGTH = 25mmAF31mm1/2"-13TIGHTEN →MECHANICAL PROPERTIESTensile Strength: 150,000 psiThread: 1/2"-13 UNCTorque Direction: Clockwise (CW)Head Marking: 6 radial lines (Grade 8)

Torque Specifications

⚡ UNIT CONVERTER

Conversion factor: 1 ft-lb ≈ 1.356 Nm

Verified Compatibility

StatusMating ComponentStandardTorque SpecEngineering Notes
No verified compatibility data found for this component.