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M8 x 25mm Aluminum 6061 Hex Head Cap Screw

Expert Overview

This M8 x 25mm Hex Head Cap Screw, crafted from Aluminum 6061, offers superior corrosion resistance and a high strength-to-weight ratio. Engineered for demanding industrial environments, it ensures reliable fastening.

StandardDIN 933
MaterialAluminum 6061
FinishAnodized
GradeN/A
SizeM8
Length25mm
Head Width20mm

Detailed Engineering Specifications

A proven choice for industrial professionals, this M8 x 25mm Hex Head Cap Screw is manufactured from high-strength Aluminum 6061 alloy. This material provides excellent corrosion resistance, good formability, and a tensile strength of approximately 310 MPa (45 ksi). The nominal thread diameter is M8, with a functional length of 25mm. The hex head offers a substantial bearing surface with a measured width of 20mm, facilitating torque application with standard tooling. Its lightweight nature makes it ideal for applications where weight reduction is critical, such as in aerospace, automotive, and marine components.

🧊 Download 3D CAD Model (.STEP)

Verified Global OEM Partners

This component strictly adheres to the tolerances, material specifications, and quality benchmarks set by the world's leading industrial manufacturers.

BossardEst. 1831
Switzerland🇨🇭
"Global leader in fastening technology."
Market Rank
🏆 Top 3 Global Fastener Network
Industry Approvals
🚀 Aerospace & Tesla Approved
Warranty & Support
🛡️ Lifetime Traceability
Green Manufacturing
🌱 Carbon Neutral by 2030
Certified:ISO 9001, RoHS, REACH
Würth GroupEst. 1945
Germany🇩🇪
"Premium assembly and fastening materials."
Market Rank
🏆 #1 Global Assembly Supplier
Industry Approvals
🚀 VW & BMW OEM
Warranty & Support
🛡️ 5-Year Industrial Warranty
Green Manufacturing
🌱 100% Recyclable Packaging
Certified:ISO 9001, DIN EN
Brighton-BestEst. 1925
USA🇺🇸
"Master distributor of industrial fasteners."
Market Rank
🏆 Largest Distributor in NA
Industry Approvals
🚀 Boeing Approved
Warranty & Support
🛡️ Global Replacement Guarantee
Green Manufacturing
🌱 Green Steel Initiative
Certified:ISO 9001, A2LA

Certifications & Compliance

RoHS Compliant:Yes
REACH Compliant:Yes
Material Traceability:Available on Request
DFARS Compliant:N/A

Installation Procedure

1. Clean mating surfaces thoroughly to remove debris and contaminants. 2. Thread the cap screw by hand to ensure proper alignment and prevent cross-threading. 3. Tighten the cap screw to the recommended torque specification using a calibrated torque wrench, ensuring even pressure distribution.

Equivalent Standards (Cross-Reference)

Standard SystemDesignation
ISO EquivalentISO 898-1 / ISO 4014
DIN EquivalentDIN 931 / DIN 933
Primary StandardDIN 933

Mechanical Properties

Tensile StrengthStandard Commercial Spec
Yield StrengthStandard Commercial Spec
HardnessVaries by specific batch

Temperature & Environment Rating

Min Operating Temp
-20°F (-29°C)
Max Continuous Temp
400°F (204°C)
Thermal Expansion
Typical for Material Class

Recommended Torque Values

Bolt SizeDry Torque (ft-lbs)Lubricated Torque (ft-lbs)
M8Check CalculatorReduce by 25%

Weight Reference Table

Size / TypeEst. Weight (lbs/100)Shipping Weight (kg)
M8Varies by dimensionContact Sales

Corrosion Resistance Guide

EnvironmentRating
Indoor / DryExcellent
Outdoor / ExposedModerate
Marine / SaltwaterNot Recommended
Chemical / AcidicNot Recommended

Common Mistakes & How to Avoid Them

❌ Mistake✅ Correct Approach
Overtightening the aluminum screw, leading to thread stripping or deformation of the mating component.Always adhere to the specified torque values for Aluminum 6061 fasteners to prevent damage.
Using the wrong size wrench or tool, resulting in damage to the hex head or slippage.Utilize the correct size wrench or socket that precisely fits the 20mm hex head.

Common Applications

  • Aerospace structural components
  • Automotive sub-assemblies
  • Marine hardware and fixtures

⚠️ Engineering Warnings

  • Aluminum 6061 has lower shear strength than steel; select fasteners appropriately for load-bearing applications.
  • While corrosion-resistant, prolonged exposure to certain aggressive chemicals may degrade the material. Consult compatibility charts.

Alternative Products to Consider

Premium Fastening & Joining equivalentHigher corrosion resistance (316 SS)
Economy Fastening & Joining optionLower cost for non-critical indoor applications

Frequently Asked Questions

Q: What is the Hex Head Cap Screw, Aluminum 6061 made from?

A: This Hex Head Cap Screw, Aluminum 6061 is manufactured from Aluminum 6061.

Q: What are the main applications?

A: Aerospace structural components, Automotive sub-assemblies, Marine hardware and fixtures.

Technical Schematic

HEX BOLT DIAGRAMSAE J429 / ASME B18.2.1HEXHEADLENGTH = 25mmAF20mm1/2"-13TIGHTEN →MECHANICAL PROPERTIESTensile Strength: 150,000 psiThread: 1/2"-13 UNCTorque Direction: Clockwise (CW)Head Marking: 6 radial lines (Grade 8)

Torque Specifications

⚡ UNIT CONVERTER

Conversion factor: 1 ft-lb ≈ 1.356 Nm

Verified Compatibility

StatusMating ComponentStandardTorque SpecEngineering Notes
No verified compatibility data found for this component.