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M5 x 96mm Polycarbonate Hex Head Cap Screw - Industrial Grade

Expert Overview

This M5 x 96mm Hex Head Cap Screw features a robust Polycarbonate construction, offering excellent strength and impact resistance. Ideal for environments requiring non-conductive, chemical-resistant fastening solutions.

StandardASTM A106
MaterialPolycarbonate
FinishZinc Plated
GradeN/A
SizeM5
Length96mm
Head Width25mm

Detailed Engineering Specifications

A high-performance industrial component, this M5 x 96mm Hex Head Cap Screw is precisely manufactured from advanced Polycarbonate. Its M5 thread size ensures compatibility with standard metric fastening systems, while the 96mm length provides significant reach for diverse assembly requirements. The generous 25mm head width facilitates secure torque application with standard tools, and the inherent properties of Polycarbonate offer superior chemical resistance, electrical insulation, and a high strength-to-weight ratio, making it suitable for demanding operational environments.

🧊 Download 3D CAD Model (.STEP)

Verified Global OEM Partners

This component strictly adheres to the tolerances, material specifications, and quality benchmarks set by the world's leading industrial manufacturers.

BossardEst. 1831
Switzerland🇨🇭
"Global leader in fastening technology."
Market Rank
🏆 Top 3 Global Fastener Network
Industry Approvals
🚀 Aerospace & Tesla Approved
Warranty & Support
🛡️ Lifetime Traceability
Green Manufacturing
🌱 Carbon Neutral by 2030
Certified:ISO 9001, RoHS, REACH
Würth GroupEst. 1945
Germany🇩🇪
"Premium assembly and fastening materials."
Market Rank
🏆 #1 Global Assembly Supplier
Industry Approvals
🚀 VW & BMW OEM
Warranty & Support
🛡️ 5-Year Industrial Warranty
Green Manufacturing
🌱 100% Recyclable Packaging
Certified:ISO 9001, DIN EN
Brighton-BestEst. 1925
USA🇺🇸
"Master distributor of industrial fasteners."
Market Rank
🏆 Largest Distributor in NA
Industry Approvals
🚀 Boeing Approved
Warranty & Support
🛡️ Global Replacement Guarantee
Green Manufacturing
🌱 Green Steel Initiative
Certified:ISO 9001, A2LA

Certifications & Compliance

RoHS Compliant:Yes
REACH Compliant:Yes
Material Traceability:Available on Request
DFARS Compliant:N/A

Installation Procedure

1. Ensure mating threads are clean and free of debris. 2. Hand-thread the screw to engage initial threads, verifying proper alignment. 3. Tighten with an appropriate wrench or socket to the specified torque, avoiding over-tightening.

Equivalent Standards (Cross-Reference)

Standard SystemDesignation
ISO EquivalentISO 898-1 / ISO 4014
DIN EquivalentDIN 931 / DIN 933
Primary StandardASTM A106

Mechanical Properties

Tensile StrengthStandard Commercial Spec
Yield StrengthStandard Commercial Spec
HardnessVaries by specific batch

Temperature & Environment Rating

Min Operating Temp
-20°F (-29°C)
Max Continuous Temp
400°F (204°C)
Thermal Expansion
Typical for Material Class

Recommended Torque Values

Bolt SizeDry Torque (ft-lbs)Lubricated Torque (ft-lbs)
M5Check CalculatorReduce by 25%

Weight Reference Table

Size / TypeEst. Weight (lbs/100)Shipping Weight (kg)
M5Varies by dimensionContact Sales

Corrosion Resistance Guide

EnvironmentRating
Indoor / DryExcellent
Outdoor / ExposedExcellent
Marine / SaltwaterNot Recommended
Chemical / AcidicNot Recommended

Common Mistakes & How to Avoid Them

❌ Mistake✅ Correct Approach
Using excessive force, potentially stripping threads or fracturing the screw.Adhere to recommended torque specifications for Polycarbonate fasteners. Use a torque wrench for precise control.
Mating with incompatible thread sizes or damaged female threads.Always confirm the M5 thread size and inspect mating threads for damage before installation.

Common Applications

  • Electrical enclosures and assemblies
  • Medical equipment manufacturing
  • Corrosive chemical processing environments
  • Lightweight structural applications

⚠️ Engineering Warnings

  • Polycarbonate can be susceptible to certain aggressive solvents; verify compatibility before use.
  • While strong, Polycarbonate screws may have lower tensile strength than metal equivalents; select based on load requirements.

Alternative Products to Consider

Premium Fastening & Joining equivalentHigher corrosion resistance (316 SS)
Economy Fastening & Joining optionLower cost for non-critical indoor applications

Frequently Asked Questions

Q: What is the Hex Head Cap Screw, Polycarbonate made from?

A: This Hex Head Cap Screw, Polycarbonate is manufactured from Polycarbonate.

Q: What are the main applications?

A: Electrical enclosures and assemblies, Medical equipment manufacturing, Corrosive chemical processing environments, Lightweight structural applications.

Technical Schematic

HEX BOLT DIAGRAMSAE J429 / ASME B18.2.1HEXHEADLENGTH = 96mmAF25mm1/2"-13TIGHTEN →MECHANICAL PROPERTIESTensile Strength: 150,000 psiThread: 1/2"-13 UNCTorque Direction: Clockwise (CW)Head Marking: 6 radial lines (Grade 8)

Torque Specifications

⚡ UNIT CONVERTER

Conversion factor: 1 ft-lb ≈ 1.356 Nm

Verified Compatibility

StatusMating ComponentStandardTorque SpecEngineering Notes
No verified compatibility data found for this component.