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M24x102mm Aluminum 6061 Hex Cap Screw

Expert Overview

Engineered for superior performance, this M24x102mm Hex Head Cap Screw is crafted from robust Aluminum 6061. It offers an optimal balance of strength and lightweight properties, ideal for critical industrial assemblies.

StandardASME B18
MaterialAluminum 6061
FinishPlain
GradeN/A
SizeM24
Length102mm
Head Width10mm

Detailed Engineering Specifications

Designed for demanding industrial environments, this M24x102mm Hex Head Cap Screw is precision-machined from Aluminum 6061, a high-strength alloy renowned for its excellent corrosion resistance and weldability. Its M24 thread size and 102mm length provide substantial load-bearing capacity, while the 10mm head width ensures compatibility with standard tooling. This combination makes it suitable for applications requiring reliable fastening in corrosive or weight-sensitive settings, such as aerospace components, marine structures, and specialized machinery where performance and durability are paramount.

🧊 Download 3D CAD Model (.STEP)

Verified Global OEM Partners

This component strictly adheres to the tolerances, material specifications, and quality benchmarks set by the world's leading industrial manufacturers.

BossardEst. 1831
Switzerland🇨🇭
"Global leader in fastening technology."
Market Rank
🏆 Top 3 Global Fastener Network
Industry Approvals
🚀 Aerospace & Tesla Approved
Warranty & Support
🛡️ Lifetime Traceability
Green Manufacturing
🌱 Carbon Neutral by 2030
Certified:ISO 9001, RoHS, REACH
Würth GroupEst. 1945
Germany🇩🇪
"Premium assembly and fastening materials."
Market Rank
🏆 #1 Global Assembly Supplier
Industry Approvals
🚀 VW & BMW OEM
Warranty & Support
🛡️ 5-Year Industrial Warranty
Green Manufacturing
🌱 100% Recyclable Packaging
Certified:ISO 9001, DIN EN
Brighton-BestEst. 1925
USA🇺🇸
"Master distributor of industrial fasteners."
Market Rank
🏆 Largest Distributor in NA
Industry Approvals
🚀 Boeing Approved
Warranty & Support
🛡️ Global Replacement Guarantee
Green Manufacturing
🌱 Green Steel Initiative
Certified:ISO 9001, A2LA

Certifications & Compliance

RoHS Compliant:Yes
REACH Compliant:Yes
Material Traceability:Available on Request
DFARS Compliant:N/A

Installation Procedure

1. Ensure mating threads are clean and free of debris. 2. Hand-thread the cap screw to confirm alignment and prevent cross-threading. 3. Tighten to the recommended torque specification using a calibrated torque wrench, avoiding overtightening.

Equivalent Standards (Cross-Reference)

Standard SystemDesignation
ISO EquivalentISO 898-1 / ISO 4014
DIN EquivalentDIN 931 / DIN 933
Primary StandardASME B18

Mechanical Properties

Tensile StrengthStandard Commercial Spec
Yield StrengthStandard Commercial Spec
HardnessVaries by specific batch

Temperature & Environment Rating

Min Operating Temp
-20°F (-29°C)
Max Continuous Temp
400°F (204°C)
Thermal Expansion
Typical for Material Class

Recommended Torque Values

Bolt SizeDry Torque (ft-lbs)Lubricated Torque (ft-lbs)
M24Check CalculatorReduce by 25%

Weight Reference Table

Size / TypeEst. Weight (lbs/100)Shipping Weight (kg)
M24Varies by dimensionContact Sales

Corrosion Resistance Guide

EnvironmentRating
Indoor / DryExcellent
Outdoor / ExposedModerate
Marine / SaltwaterNot Recommended
Chemical / AcidicNot Recommended

Common Mistakes & How to Avoid Them

❌ Mistake✅ Correct Approach
Overtightening aluminum fasteners, leading to thread stripping or material deformation.Always use a calibrated torque wrench and adhere to the manufacturer's or engineering guidelines for torque values specific to Aluminum 6061.
Using incompatible washers or nuts that do not match the M24 thread pitch and material compatibility.Utilize washers and nuts specifically designed for M24 threads and ensure they are also made from materials suitable for use with Aluminum 6061 to prevent galvanic corrosion.

Common Applications

  • Aerospace structural components
  • Marine equipment and fittings
  • High-performance automotive assemblies

⚠️ Engineering Warnings

  • Aluminum 6061 has a lower tensile strength compared to steel; ensure it meets the load requirements of your specific application.
  • Avoid prolonged exposure to highly alkaline or acidic environments which can degrade aluminum alloys.

Alternative Products to Consider

Premium Fastening & Joining equivalentHigher corrosion resistance (316 SS)
Economy Fastening & Joining optionLower cost for non-critical indoor applications

Frequently Asked Questions

Q: What is the Hex Head Cap Screw, Aluminum 6061 made from?

A: This Hex Head Cap Screw, Aluminum 6061 is manufactured from Aluminum 6061.

Q: What are the main applications?

A: Aerospace structural components, Marine equipment and fittings, High-performance automotive assemblies.

Technical Schematic

HEX BOLT DIAGRAMSAE J429 / ASME B18.2.1HEXHEADLENGTH = 102mmAF10mm1/2"-13TIGHTEN →MECHANICAL PROPERTIESTensile Strength: 150,000 psiThread: 1/2"-13 UNCTorque Direction: Clockwise (CW)Head Marking: 6 radial lines (Grade 8)

Torque Specifications

⚡ UNIT CONVERTER

Conversion factor: 1 ft-lb ≈ 1.356 Nm

Verified Compatibility

StatusMating ComponentStandardTorque SpecEngineering Notes
No verified compatibility data found for this component.