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M20x49mm Aluminum 6061 Hex Cap Screw

Expert Overview

Engineered for robust fastening in demanding environments, this M20x49mm Hex Head Cap Screw is manufactured from high-strength Aluminum 6061. It offers superior corrosion resistance and a lightweight profile for diverse industrial applications.

StandardASME B18
MaterialAluminum 6061
FinishGalvanized
GradeN/A
SizeM20
Length49mm
Head Width15mm

Detailed Engineering Specifications

Specified by design engineers worldwide, this M20x49mm Hex Head Cap Screw leverages the exceptional properties of Aluminum 6061, a precipitation-hardened alloy known for its excellent strength-to-weight ratio, corrosion resistance, and good weldability. The M20 thread provides substantial load-bearing capacity, while the 49mm length ensures adequate grip in medium-thickness components. The 15mm hex head width is optimized for standard tooling, facilitating efficient assembly and disassembly. This fastener is ideal for applications requiring a balance of mechanical performance and material lightness, such as aerospace, marine, and general structural fabrication.

🧊 Download 3D CAD Model (.STEP)

Verified Global OEM Partners

This component strictly adheres to the tolerances, material specifications, and quality benchmarks set by the world's leading industrial manufacturers.

BossardEst. 1831
Switzerland🇨🇭
"Global leader in fastening technology."
Market Rank
🏆 Top 3 Global Fastener Network
Industry Approvals
🚀 Aerospace & Tesla Approved
Warranty & Support
🛡️ Lifetime Traceability
Green Manufacturing
🌱 Carbon Neutral by 2030
Certified:ISO 9001, RoHS, REACH
Würth GroupEst. 1945
Germany🇩🇪
"Premium assembly and fastening materials."
Market Rank
🏆 #1 Global Assembly Supplier
Industry Approvals
🚀 VW & BMW OEM
Warranty & Support
🛡️ 5-Year Industrial Warranty
Green Manufacturing
🌱 100% Recyclable Packaging
Certified:ISO 9001, DIN EN
Brighton-BestEst. 1925
USA🇺🇸
"Master distributor of industrial fasteners."
Market Rank
🏆 Largest Distributor in NA
Industry Approvals
🚀 Boeing Approved
Warranty & Support
🛡️ Global Replacement Guarantee
Green Manufacturing
🌱 Green Steel Initiative
Certified:ISO 9001, A2LA

Certifications & Compliance

RoHS Compliant:Yes
REACH Compliant:Yes
Material Traceability:Available on Request
DFARS Compliant:N/A

Installation Procedure

1. Ensure mating threads are clean and free of debris. 2. Insert the M20x49mm Hex Head Cap Screw through the components to be joined. 3. Tighten the screw using appropriate tooling to the recommended torque specification for Aluminum 6061, avoiding over-tightening.

Equivalent Standards (Cross-Reference)

Standard SystemDesignation
ISO EquivalentISO 898-1 / ISO 4014
DIN EquivalentDIN 931 / DIN 933
Primary StandardASME B18

Mechanical Properties

Tensile StrengthStandard Commercial Spec
Yield StrengthStandard Commercial Spec
HardnessVaries by specific batch

Temperature & Environment Rating

Min Operating Temp
-20°F (-29°C)
Max Continuous Temp
400°F (204°C)
Thermal Expansion
Typical for Material Class

Recommended Torque Values

Bolt SizeDry Torque (ft-lbs)Lubricated Torque (ft-lbs)
M20Check CalculatorReduce by 25%

Weight Reference Table

Size / TypeEst. Weight (lbs/100)Shipping Weight (kg)
M20Varies by dimensionContact Sales

Corrosion Resistance Guide

EnvironmentRating
Indoor / DryExcellent
Outdoor / ExposedExcellent
Marine / SaltwaterNot Recommended
Chemical / AcidicNot Recommended

Common Mistakes & How to Avoid Them

❌ Mistake✅ Correct Approach
Using excessive force, leading to thread stripping or material deformation.Consult material specifications and torque charts for Aluminum 6061 to determine the correct tightening torque. Utilize a torque wrench for precise application.
Inadequate thread engagement due to insufficient screw length.Verify that at least 1.5 to 2 times the screw's nominal diameter (M20) is engaged within the receiving thread for optimal holding power.

Common Applications

  • Structural framing in aerospace and automotive industries
  • Marine hardware and equipment assembly
  • Lightweight machinery and robotics construction

⚠️ Engineering Warnings

  • Aluminum 6061 has a lower tensile strength compared to steel; select appropriately for load-bearing applications.
  • Avoid direct contact with dissimilar metals in corrosive environments to prevent galvanic corrosion; consider isolation methods if necessary.

Alternative Products to Consider

Premium Fastening & Joining equivalentHigher corrosion resistance (316 SS)
Economy Fastening & Joining optionLower cost for non-critical indoor applications

Frequently Asked Questions

Q: What is the Hex Head Cap Screw, Aluminum 6061 made from?

A: This Hex Head Cap Screw, Aluminum 6061 is manufactured from Aluminum 6061.

Q: What are the main applications?

A: Structural framing in aerospace and automotive industries, Marine hardware and equipment assembly, Lightweight machinery and robotics construction.

Technical Schematic

HEX BOLT DIAGRAMSAE J429 / ASME B18.2.1HEXHEADLENGTH = 49mmAF15mm1/2"-13TIGHTEN →MECHANICAL PROPERTIESTensile Strength: 150,000 psiThread: 1/2"-13 UNCTorque Direction: Clockwise (CW)Head Marking: 6 radial lines (Grade 8)

Torque Specifications

⚡ UNIT CONVERTER

Conversion factor: 1 ft-lb ≈ 1.356 Nm

Verified Compatibility

StatusMating ComponentStandardTorque SpecEngineering Notes
No verified compatibility data found for this component.