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M19x92mm Aluminum 6061 Hex Cap Screw - Corrosion Resistant

Expert Overview

Engineered for robust performance, this M19 x 92mm Hex Head Cap Screw is manufactured from high-strength Aluminum 6061, offering excellent corrosion resistance and a lightweight solution for critical assemblies.

StandardASME B18
MaterialAluminum 6061
FinishGalvanized
GradeN/A
SizeM19
Length92mm
Head Width27mm

Detailed Engineering Specifications

Specified by design engineers worldwide, this M19 x 92mm Hex Head Cap Screw is precision-machined from aerospace-grade Aluminum 6061, known for its exceptional strength-to-weight ratio and superior resistance to corrosion and fatigue. The M19 thread diameter and 92mm length provide significant clamping force, while the 27mm hexagonal head ensures efficient torque application with standard tooling. This material is ideal for applications demanding reduced structural weight without compromising integrity, such as in automotive chassis, marine fittings, and aerospace components.

🧊 Download 3D CAD Model (.STEP)

Verified Global OEM Partners

This component strictly adheres to the tolerances, material specifications, and quality benchmarks set by the world's leading industrial manufacturers.

BossardEst. 1831
Switzerland🇨🇭
"Global leader in fastening technology."
Market Rank
🏆 Top 3 Global Fastener Network
Industry Approvals
🚀 Aerospace & Tesla Approved
Warranty & Support
🛡️ Lifetime Traceability
Green Manufacturing
🌱 Carbon Neutral by 2030
Certified:ISO 9001, RoHS, REACH
Würth GroupEst. 1945
Germany🇩🇪
"Premium assembly and fastening materials."
Market Rank
🏆 #1 Global Assembly Supplier
Industry Approvals
🚀 VW & BMW OEM
Warranty & Support
🛡️ 5-Year Industrial Warranty
Green Manufacturing
🌱 100% Recyclable Packaging
Certified:ISO 9001, DIN EN
Brighton-BestEst. 1925
USA🇺🇸
"Master distributor of industrial fasteners."
Market Rank
🏆 Largest Distributor in NA
Industry Approvals
🚀 Boeing Approved
Warranty & Support
🛡️ Global Replacement Guarantee
Green Manufacturing
🌱 Green Steel Initiative
Certified:ISO 9001, A2LA

Certifications & Compliance

RoHS Compliant:Yes
REACH Compliant:Yes
Material Traceability:Available on Request
DFARS Compliant:N/A

Installation Procedure

1. Ensure mating threads are clean and free of debris. 2. Hand-thread the screw to confirm proper engagement and alignment. 3. Tighten using a calibrated torque wrench to the manufacturer's specified torque value for M19 Aluminum 6061 threads, avoiding over-tightening.

Equivalent Standards (Cross-Reference)

Standard SystemDesignation
ISO EquivalentISO 898-1 / ISO 4014
DIN EquivalentDIN 931 / DIN 933
Primary StandardASME B18

Mechanical Properties

Tensile StrengthStandard Commercial Spec
Yield StrengthStandard Commercial Spec
HardnessVaries by specific batch

Temperature & Environment Rating

Min Operating Temp
-20°F (-29°C)
Max Continuous Temp
400°F (204°C)
Thermal Expansion
Typical for Material Class

Recommended Torque Values

Bolt SizeDry Torque (ft-lbs)Lubricated Torque (ft-lbs)
M19Check CalculatorReduce by 25%

Weight Reference Table

Size / TypeEst. Weight (lbs/100)Shipping Weight (kg)
M19Varies by dimensionContact Sales

Corrosion Resistance Guide

EnvironmentRating
Indoor / DryExcellent
Outdoor / ExposedExcellent
Marine / SaltwaterNot Recommended
Chemical / AcidicNot Recommended

Common Mistakes & How to Avoid Them

❌ Mistake✅ Correct Approach
Over-tightening the screw, stripping threads or damaging the mating material.Utilize a calibrated torque wrench and adhere to recommended torque specifications for Aluminum 6061.
Using excessive force or improper tooling, leading to head damage or misalignment.Employ the correct size wrench for the 27mm head and apply steady, controlled torque.

Common Applications

  • Aerospace structural components
  • Automotive chassis and body panels
  • Marine equipment and fittings

⚠️ Engineering Warnings

  • Aluminum 6061 has a lower tensile strength than steel; select appropriate thread engagement and torque values to prevent failure.
  • Avoid galvanic corrosion by ensuring compatibility with other metals in the assembly, especially in marine environments.

Alternative Products to Consider

Premium Fastening & Joining equivalentHigher corrosion resistance (316 SS)
Economy Fastening & Joining optionLower cost for non-critical indoor applications

Frequently Asked Questions

Q: What is the Hex Head Cap Screw, Aluminum 6061 made from?

A: This Hex Head Cap Screw, Aluminum 6061 is manufactured from Aluminum 6061.

Q: What are the main applications?

A: Aerospace structural components, Automotive chassis and body panels, Marine equipment and fittings.

Technical Schematic

HEX BOLT DIAGRAMSAE J429 / ASME B18.2.1HEXHEADLENGTH = 92mmAF27mm1/2"-13TIGHTEN →MECHANICAL PROPERTIESTensile Strength: 150,000 psiThread: 1/2"-13 UNCTorque Direction: Clockwise (CW)Head Marking: 6 radial lines (Grade 8)

Torque Specifications

⚡ UNIT CONVERTER

Conversion factor: 1 ft-lb ≈ 1.356 Nm

Verified Compatibility

StatusMating ComponentStandardTorque SpecEngineering Notes
No verified compatibility data found for this component.