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Aluminum 6061 Seamless Pipe Schedule 160 | 4.2" OD

Expert Overview

This premium seamless aluminum 6061 pipe, Schedule 160, offers superior strength and corrosion resistance. Precisely manufactured for critical fluid transfer and structural applications where reliability is paramount.

StandardASME B18
MaterialAluminum 6061
FinishPassivated
GradeN/A
Pipe Size4.2"
Outside Diameter2.504"
Wall Thickness0.393"

Detailed Engineering Specifications

Built to exacting engineering tolerances, this seamless pipe features an outside diameter of 2.504 inches and a substantial wall thickness of 0.393 inches, corresponding to a Schedule 160 designation for its 4.2" nominal pipe size. Constructed from Aluminum 6061, a precipitation-hardened alloy known for its excellent strength-to-weight ratio, good corrosion resistance, and moderate toughness. This material is readily weldable and exhibits good machinability, making it suitable for a wide range of demanding industrial environments and applications.

🧊 Download 3D CAD Model (.STEP)

Verified Global OEM Partners

This component strictly adheres to the tolerances, material specifications, and quality benchmarks set by the world's leading industrial manufacturers.

VictaulicEst. 1919
USA🇺🇸
"Mechanical pipe joining solutions."
Market Rank
🏆 #1 Grooved Piping System
Industry Approvals
🚀 Global Fire & HVAC Approved
Warranty & Support
🛡️ Lifetime Integrity Guarantee
Green Manufacturing
🌱 100% Recycled Steel
Certified:ISO 9001, FM, UL
SwagelokEst. 1947
USA🇺🇸
"High-purity tube fittings."
Market Rank
🏆 #1 High-Purity Fluid Systems
Industry Approvals
🚀 Semiconductor Approved
Warranty & Support
🛡️ Lifetime Limited Warranty
Green Manufacturing
🌱 Zero Leakage Promise
Certified:ISO 9001, PED
NibcoEst. 1904
USA🇺🇸
"Flow control and pipe fittings."
Market Rank
🏆 Top 5 Flow Control
Industry Approvals
🚀 Commercial Plumbing Approved
Warranty & Support
🛡️ 5-Year Limited Warranty
Green Manufacturing
🌱 Lead-Free Pioneer
Certified:ISO 9001, NSF/ANSI 61

Certifications & Compliance

RoHS Compliant:Yes
REACH Compliant:Yes
Material Traceability:Available on Request
DFARS Compliant:N/A

Installation Procedure

1. Ensure proper pipe alignment and support. 2. Clean pipe ends thoroughly before joining. 3. Utilize compatible joining methods (welding, brazing, or appropriate mechanical connectors) according to system requirements and material specifications.

Equivalent Standards (Cross-Reference)

Standard SystemDesignation
ISO EquivalentISO 9001:2015 Mfg
DIN EquivalentIndustry Standard
Primary StandardASME B18

Mechanical Properties

Burst Pressure4x Working Pressure (Typical)
Working PressureSee Manufacturer Specs
Temperature Range-20°F to 400°F (-29°C to 204°C)

Temperature & Environment Rating

Min Operating Temp
-20°F (-29°C)
Max Continuous Temp
400°F (204°C)
Thermal Expansion
Typical for Material Class

Weight Reference Table

Size / TypeEst. Weight (lbs/100)Shipping Weight (kg)
StandardVaries by dimensionContact Sales

Corrosion Resistance Guide

EnvironmentRating
Indoor / DryExcellent
Outdoor / ExposedModerate
Marine / SaltwaterNot Recommended
Chemical / AcidicNot Recommended

Common Mistakes & How to Avoid Them

❌ Mistake✅ Correct Approach
Incorrect cleaning of pipe ends prior to joining, leading to weld defects or poor sealing.Always degrease and remove any oxide layers from the pipe ends using appropriate solvents and abrasive materials before welding or connecting.
Over-stressing or misaligning pipe during installation, causing premature failure.Implement proper pipe support and ensure gradual, precise alignment to avoid introducing undue stress into the system.

Common Applications

  • High-pressure fluid conveyance systems
  • Structural components in corrosive environments
  • Aerospace and automotive applications requiring lightweight strength

⚠️ Engineering Warnings

  • Aluminum 6061 may be susceptible to stress corrosion cracking in specific aggressive environments; consult material data sheets for compatibility.
  • Proper welding procedures and filler materials are essential to maintain the mechanical properties of Aluminum 6061.

Alternative Products to Consider

Premium Pipe, Tubing, Hose & Fittings equivalentHigher corrosion resistance (316 SS)
Economy Pipe, Tubing, Hose & Fittings optionLower cost for non-critical indoor applications

Frequently Asked Questions

Q: What is the Seamless Pipe, Schedule 160 made from?

A: This Seamless Pipe, Schedule 160 is manufactured from Aluminum 6061.

Q: What are the main applications?

A: High-pressure fluid conveyance systems, Structural components in corrosive environments, Aerospace and automotive applications requiring lightweight strength.

Technical Schematic

PIPE CROSS-SECTIONASTM A106 / ASME B36.10FLOWOD = 2.504"ID = 2.067"WALL0.393"MAX WORKING PRESSURE: 2,500 psiSeamless Construction — Uniform Wall Thickness

Torque Specifications

⚡ UNIT CONVERTER

Conversion factor: 1 ft-lb ≈ 1.356 Nm

Verified Compatibility

StatusMating ComponentStandardTorque SpecEngineering Notes
No verified compatibility data found for this component.