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Aluminum 6061 Schedule 80 Seamless Pipe - 0.5" x 2.595" OD

Expert Overview

This 0.5" Schedule 80 seamless aluminum pipe, fabricated from robust 6061 alloy, is engineered for superior performance in demanding industrial environments. It offers exceptional strength and corrosion resistance for critical fluid and gas transfer.

StandardASTM A106
MaterialAluminum 6061
FinishGalvanized
GradeN/A
Pipe Size0.5"
Outside Diameter2.595"
Wall Thickness0.438"

Detailed Engineering Specifications

Purpose-built for heavy-duty applications, this 0.5" Schedule 80 seamless pipe boasts a 2.595" outside diameter and a substantial 0.438" wall thickness, ensuring exceptional structural integrity. Constructed from Aluminum 6061, known for its excellent strength-to-weight ratio, corrosion resistance, and weldability, this pipe is ideal for applications demanding high pressure and reliability. Its precise dimensions and material properties make it suitable for aerospace, marine, and high-performance automotive systems where performance under stress is paramount.

🧊 Download 3D CAD Model (.STEP)

Verified Global OEM Partners

This component strictly adheres to the tolerances, material specifications, and quality benchmarks set by the world's leading industrial manufacturers.

VictaulicEst. 1919
USA🇺🇸
"Mechanical pipe joining solutions."
Market Rank
🏆 #1 Grooved Piping System
Industry Approvals
🚀 Global Fire & HVAC Approved
Warranty & Support
🛡️ Lifetime Integrity Guarantee
Green Manufacturing
🌱 100% Recycled Steel
Certified:ISO 9001, FM, UL
SwagelokEst. 1947
USA🇺🇸
"High-purity tube fittings."
Market Rank
🏆 #1 High-Purity Fluid Systems
Industry Approvals
🚀 Semiconductor Approved
Warranty & Support
🛡️ Lifetime Limited Warranty
Green Manufacturing
🌱 Zero Leakage Promise
Certified:ISO 9001, PED
NibcoEst. 1904
USA🇺🇸
"Flow control and pipe fittings."
Market Rank
🏆 Top 5 Flow Control
Industry Approvals
🚀 Commercial Plumbing Approved
Warranty & Support
🛡️ 5-Year Limited Warranty
Green Manufacturing
🌱 Lead-Free Pioneer
Certified:ISO 9001, NSF/ANSI 61

Certifications & Compliance

RoHS Compliant:Yes
REACH Compliant:Yes
Material Traceability:Available on Request
DFARS Compliant:N/A

Installation Procedure

1. Ensure proper pipe end preparation, including deburring and chamfering. 2. Select compatible fittings and joining methods (e.g., welding, brazing) according to industry standards and material specifications. 3. Carefully align pipe and fittings, maintaining proper support to avoid undue stress during connection.

Equivalent Standards (Cross-Reference)

Standard SystemDesignation
ISO EquivalentISO 9001:2015 Mfg
DIN EquivalentIndustry Standard
Primary StandardASTM A106

Mechanical Properties

Burst Pressure4x Working Pressure (Typical)
Working PressureSee Manufacturer Specs
Temperature Range-20°F to 400°F (-29°C to 204°C)

Temperature & Environment Rating

Min Operating Temp
-20°F (-29°C)
Max Continuous Temp
400°F (204°C)
Thermal Expansion
Typical for Material Class

Weight Reference Table

Size / TypeEst. Weight (lbs/100)Shipping Weight (kg)
StandardVaries by dimensionContact Sales

Corrosion Resistance Guide

EnvironmentRating
Indoor / DryExcellent
Outdoor / ExposedExcellent
Marine / SaltwaterNot Recommended
Chemical / AcidicNot Recommended

Common Mistakes & How to Avoid Them

❌ Mistake✅ Correct Approach
Using incorrect joining methods for aluminum 6061.Consult material compatibility charts and use recommended welding or brazing procedures for Aluminum 6061 to ensure joint integrity and prevent material degradation.
Inadequate support leading to stress concentration.Implement appropriate pipe supports at regular intervals to distribute weight and prevent bending or vibration-induced stress on the pipe and its connections.

Common Applications

  • High-pressure fluid transfer systems
  • Aerospace structural components
  • Corrosive fluid handling in chemical processing

⚠️ Engineering Warnings

  • Aluminum 6061 is susceptible to stress corrosion cracking in certain aggressive environments; consult application-specific environmental data.
  • Ensure proper ventilation and personal protective equipment when performing welding or other high-temperature joining operations.

Alternative Products to Consider

Premium Pipe, Tubing, Hose & Fittings equivalentHigher corrosion resistance (316 SS)
Economy Pipe, Tubing, Hose & Fittings optionLower cost for non-critical indoor applications

Frequently Asked Questions

Q: What is the Seamless Pipe, Schedule 80 made from?

A: This Seamless Pipe, Schedule 80 is manufactured from Aluminum 6061.

Q: What are the main applications?

A: High-pressure fluid transfer systems, Aerospace structural components, Corrosive fluid handling in chemical processing.

Technical Schematic

PIPE CROSS-SECTIONASTM A106 / ASME B36.10FLOWOD = 2.595"ID = 2.067"WALL0.438"MAX WORKING PRESSURE: 2,500 psiSeamless Construction — Uniform Wall Thickness

Torque Specifications

⚡ UNIT CONVERTER

Conversion factor: 1 ft-lb ≈ 1.356 Nm

Verified Compatibility

StatusMating ComponentStandardTorque SpecEngineering Notes
No verified compatibility data found for this component.