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0.040" Aluminum 6061 Sheet | 20" x 38" | Sawing & Cutting

Expert Overview

This 0.040" thick Aluminum 6061 stock sheet, measuring 20" x 38", offers excellent machinability and weldability. Its superior strength-to-weight ratio makes it a preferred choice for demanding fabrication and prototyping projects.

StandardASTM A106
MaterialAluminum 6061
FinishZinc Plated
GradeN/A
Thickness0.040"
Length38"
Width20"

Detailed Engineering Specifications

Precision-manufactured to tight tolerances, this Aluminum 6061 stock sheet provides a reliable foundation for your projects. Measuring 0.040 inches in thickness, 20 inches in width, and 38 inches in length, it conforms to industry standards for this widely used alloy. Aluminum 6061 is renowned for its excellent corrosion resistance, good formability, and high strength, achieved through heat treatment. This combination of properties makes it exceptionally suitable for structural components, aerospace applications, and general fabrication where both lightness and durability are critical. Its consistent material properties ensure predictable performance during cutting, bending, and machining operations.

🧊 Download 3D CAD Model (.STEP)

Verified Global OEM Partners

This component strictly adheres to the tolerances, material specifications, and quality benchmarks set by the world's leading industrial manufacturers.

3MEst. 1902
USA🇺🇸
"Science applied to life."
Market Rank
🏆 Global Innovation Leader
Industry Approvals
🚀 Aviation & Medical Approved
Warranty & Support
🛡️ Premium Performance Guarantee
Green Manufacturing
🌱 100% Renewable Energy HQ
Certified:ISO 9001, ISO 14001
LoctiteEst. 1953
Germany🇩🇪
"Industrial adhesives and sealants."
Market Rank
🏆 #1 Global Adhesives
Industry Approvals
🚀 Formula 1 & Aerospace OEM
Warranty & Support
🛡️ 24/7 Application Support
Green Manufacturing
🌱 Climate Positive 2030
Certified:ISO 9001, IATF 16949
McMaster-CarrEst. 1901
USA🇺🇸
"Complete industrial supply."
Market Rank
🏆 #1 Industrial Supply Standard
Industry Approvals
🚀 US Military Approved
Warranty & Support
🛡️ Lifetime Return Policy
Green Manufacturing
🌱 Sustainable Logistics
Certified:ISO 9001 Compliant

Certifications & Compliance

RoHS Compliant:Yes
REACH Compliant:Yes
Material Traceability:Available on Request
DFARS Compliant:N/A

Installation Procedure

1. Safely secure the aluminum sheet using appropriate clamps or a vice on a stable cutting surface. 2. Employ a suitable saw blade (e.g., fine-tooth carbide or abrasive) designed for cutting aluminum, ensuring correct RPM for the tool. 3. Make slow, steady cuts, applying moderate pressure and utilizing a cutting lubricant to prevent overheating and facilitate a clean finish.

Equivalent Standards (Cross-Reference)

Standard SystemDesignation
ISO EquivalentISO 9001:2015 Mfg
DIN EquivalentIndustry Standard
Primary StandardASTM A106

Mechanical Properties

Tensile StrengthStandard Commercial Spec
Yield StrengthStandard Commercial Spec
HardnessVaries by specific batch

Temperature & Environment Rating

Min Operating Temp
-20°F (-29°C)
Max Continuous Temp
400°F (204°C)
Thermal Expansion
Typical for Material Class

Weight Reference Table

Size / TypeEst. Weight (lbs/100)Shipping Weight (kg)
StandardVaries by dimensionContact Sales

Corrosion Resistance Guide

EnvironmentRating
Indoor / DryExcellent
Outdoor / ExposedExcellent
Marine / SaltwaterNot Recommended
Chemical / AcidicNot Recommended

Common Mistakes & How to Avoid Them

❌ Mistake✅ Correct Approach
Using a saw blade not designed for metal, leading to poor cut quality and potential blade damage.Always use a blade specifically designed for cutting aluminum or non-ferrous metals, with appropriate tooth geometry and material composition.
Applying excessive force or cutting too quickly, causing the aluminum to overheat, melt, or produce jagged edges.Maintain a controlled cutting speed and consistent, moderate pressure. Use a cutting fluid or lubricant to manage heat and improve the cut finish.

Common Applications

  • Custom fabrication of enclosures and brackets
  • Prototyping of mechanical components
  • Aerospace and automotive part manufacturing

⚠️ Engineering Warnings

  • Always wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and hearing protection, when sawing or cutting.
  • Ensure the work area is well-ventilated to prevent inhalation of aluminum dust and fumes.

Alternative Products to Consider

Premium Sawing & Cutting equivalentHigher corrosion resistance (316 SS)
Economy Sawing & Cutting optionLower cost for non-critical indoor applications

Frequently Asked Questions

Q: What is the Aluminum 6061 Stock Sheet made from?

A: This Aluminum 6061 Stock Sheet is manufactured from Aluminum 6061.

Q: What are the main applications?

A: Custom fabrication of enclosures and brackets, Prototyping of mechanical components, Aerospace and automotive part manufacturing.

Technical Schematic

ISOMETRIC CAD ENVELOPEStandard Bounding Box representationH: HL: 38"W: 20"GENERAL COMPONENTAluminum 6061 Stock Sheet

Torque Specifications

⚡ UNIT CONVERTER

Conversion factor: 1 ft-lb ≈ 1.356 Nm

Verified Compatibility

StatusMating ComponentStandardTorque SpecEngineering Notes
No verified compatibility data found for this component.